2013-2020 Ford Fusion Brake Guide

By Core Brake Parts Tech Team — Circleville, OH warehouse

Short answer: Ford Fusion brake replacement on 2013-2020 models uses 5x108mm 5-lug hubs, vented ~300mm front rotors, solid ~302mm rear rotors, and an electric parking brake needing scan-tool service mode before rear work. This guide walks through the exact diagnostic steps, replacement thresholds, product comparisons, and cost breakdown so you can decide with confidence whether to DIY or take it to a shop.

Direct experience note: we ship these parts daily from our Circleville, OH warehouse to customers across the country. The picks in this guide reflect what fits, what lasts, and what our repeat-buyer mechanics come back for.

What to Know About Ford Fusion Brake Replacement

Understanding Ford Fusion brake replacement matters because it directly affects stopping distance, brake pedal feel, and how often you replace consumables. Getting it right the first time saves both money and follow-up shop visits.

• The 2013-2020 Fusion is Ford's second-generation model on the CD4 platform, shared with the Lincoln MKZ.
• Every 2013-2020 Fusion uses a 5-lug hub with a 5x108mm (5x4.25 inch) bolt pattern.
• Front rotors are vented, with base trims running about 300mm (11.81 inch) diameter.
• Rear rotors are solid and thin, roughly 302mm (11.89 inch) with a 10mm new thickness.
• All trims use an electric parking brake integrated into the rear calipers, not a cable.
• Sport, 2.0L EcoBoost, and Energi variants can carry larger front rotors, so verify by trim.

Spec Chart by Vehicle Class

How to Diagnose or Replace

1. Loosen the lug nuts, raise the car onto jack stands, and remove the wheel.
2. Activate electric parking brake service mode with a scan tool before touching the rear caliper.
3. Unbolt the caliper and bracket, then hang the caliper with wire, not the hose.
4. Remove the old rotor and clean the hub face so the new rotor seats flat.
5. Push front pistons straight in; wind rear pistons back clockwise with a rewind tool.
6. Install the new rotor, pads, and hardware, then torque caliper bolts to Ford specs.
7. Reinstall the wheel, torque lugs near 100 lb-ft, and deactivate EPB service mode.

Once diagnosis is complete, order the exact replacement parts for your vehicle - fitment matters. Related Ford Fusion brake replacement products are listed in the next section.

Recommended Parts and Where to Buy

Every product below is in stock at our Circleville, OH warehouse and ships same-day when ordered before 2 PM Eastern. Free shipping on orders over $75.

• Brake Pads
• Brake Rotors
• Bosch
• Brake Parts

If your exact vehicle is not listed, use the site search or filter the full brake parts collection by year and make.

Cost Breakdown - DIY vs Shop

DIY savings scale with vehicle size and job complexity. A full-size truck brake job saves $450-700 in labor. For most passenger cars, plan on 90-120 minutes per axle for pads only, 2-3 hours for pads plus rotors.

Install Tips - Where Most DIYers Go Wrong

• Put the electric parking brake into scan-tool service mode before retracting any rear caliper piston.
• Torque lug nuts to about 100 lb-ft in a star pattern after reinstalling each wheel.
• Bed in new pads with 8-10 moderate stops from around 40 mph, avoiding full hard stops.

Frequently Asked Questions

What's the short answer on Ford Fusion brake replacement?

Ford Fusion brake replacement on 2013-2020 models uses 5x108mm 5-lug hubs, vented ~300mm front rotors, solid ~302mm rear rotors, and an electric parking brake needing scan-tool service mode before rear work.

How much does Ford Fusion brake replacement cost?

It depends on your vehicle and how much you replace. For example, front rotor pair runs about $45-$110 in parts for a DIY job, or Economy to premium coated at a shop with labor included. The full cost breakdown is in the table above.

What should I check first?

Key things to check: The 2013-2020 Fusion is Ford's second-generation model on the CD4 platform, shared with the Lincoln MKZ; Every 2013-2020 Fusion uses a 5-lug hub with a 5x108mm (5x4.25 inch) bolt pattern.

Can I do this job myself?

Many DIYers can with basic tools. The first steps are: Loosen the lug nuts, raise the car onto jack stands, and remove the wheel; Activate electric parking brake service mode with a scan tool before touching the rear caliper; Unbolt the caliper and bracket, then hang the caliper with wire, not the hose. The complete step-by-step is above.

Key Takeaways

• Ford Fusion brake replacement on 2013-2020 models uses 5x108mm 5-lug hubs, vented ~300mm front rotors, solid ~302mm rear rotors, and an electric parking brake needing scan-tool service mode before rear work.
• Measure friction material and rotor thickness at every tire rotation - catches wear before it becomes damage.
• Replace pads at 3 mm; below 2 mm is unsafe.
• Loaded calipers (with brackets, pads, and hoses) save 1-1.5 hours of labor per side over bare calipers.
• Bed new pads properly with 8-10 medium stops from 40 to 10 mph.
• Free shipping on orders over $75; same-day shipping on in-stock orders before 2 PM Eastern.

References

1. en.wikipedia.org
2. tirerack.com
3. tirerack.com
4. tirerack.com